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: It identifies that cracks often occur during de-waxing due to the thermal expansion of wax against the ceramic shell. The paper details how numerical models can predict these stresses to prevent shell failure.

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Pinpoints high-turbulence zones that entrap oxides, which later act as crack initiation sites. Fraction Solid ( ) Evolution i--- Flow 3d Cast Advanced Crack

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The evolution of residual stresses induced by non-uniform cooling rates.

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The highest risk for hot tearing occurs in the solid fraction range between 0.9 and 0.99. In this window, the liquid pathways are too narrow to allow fresh molten metal to feed the shrinkage, yet the solid skeleton is not fully formed enough to withstand mechanical strain.

Understanding Defect Formation in Advanced Casting Simulation