Giving OEMs confidence that sub-tier suppliers maintain uniform quality standards. Why Use an XLS Template for CQI-27?
The is not merely a paperwork requirement; it is a vital tool for achieving operational excellence in the casting industry. By diligently using the 2nd Edition XLS tool for both internal audits and supplier assessments, foundries can ensure high-quality, consistent, and safe products. As automotive technology advances, adhering to the standard's best practices is essential for sustained success.
However, I can provide a itself, which is the basis for any valid CQI-27 XLS spreadsheet.
A: If your primary process is casting and you supply to major automotive OEMs, particularly those based in North America, undergoing a CQI-27 assessment is often a mandatory customer requirement. However, always check with your specific customer for their requirements. cqi-27 casting system assessment xls
The process tables are highly specific to the type of casting being performed. They list the specific process parameters, tolerances, and frequencies required for control. Examples of process tables in CQI-27 include: Sand Casting (Molding, core making, pouring) Table B: Centrifugal Casting Table C: Permanent Mold / Gravity Die Casting Table D: Low-Pressure Die Casting Table E: High-Pressure Die Casting Table F: Investment Casting Why Use an XLS Template for CQI-27?
Define the scoring criteria clearly (e.g., Satisfactory, Needs Immediate Action, Not Applicable ).
Simplifies post-audit follow-ups by filtering open corrective actions in one sheet. By diligently using the 2nd Edition XLS tool
Built-in Excel formulas calculate compliance percentages instantly across different categories.
This section focuses on leadership commitment and the strategic integration of quality metrics. It evaluates how management supports the casting operations through resource allocation, advanced product quality planning (APQP), and formal key performance indicators (KPIs). Section 2: Floor and Material Handling Responsibility
Robust segregation procedures to prevent defective castings from being shipped. 4. Section 3: Equipment and Facilities A: If your primary process is casting and
Recording vague phrases like "Looks OK" instead of citing specific document numbers, calibration dates, or observed process values.
The standard includes ten process tables, and an auditor will select the one(s) that apply to your foundry's operations:
The CQI-27 2nd Edition document (published in March 2018) includes an electronic assessment file—commonly referred to as the . This Excel document is not merely for documentation; it is the core tool for conducting the assessment. Key Components of the XLS Tool:
Monitoring scrap rates, customer returns, and rework metrics.
When a process fails to meet a CQI-27 requirement, the XLS file can automatically highlight the cell using Conditional Formatting (e.g., turning it red). Many advanced templates include an integrated Corrective Action Plan (CAPA) tab, which links directly to failed line items, prompting users to assign owners, deadlines, and root-cause analyses. Best Practices for Conducting a CQI-27 Assessment via Excel

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